Product Description
Custom CNC Turning Machining Spline Shaft Couplings Steering Shaft Coupler Oldham Coupling
Product Description
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used
as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings. Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction.
Our leading mainly including universal couplings, drum gear couplings, elastic couplings etc.
Main production equipments:
Large lathe, surface grinder, milling machine, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, etc.
Product Name | Custom CNC Turning Machining Spline Shaft Couplings Steering Shaft Coupler Oldham Coupling |
Place of Origin | China |
Certificates | SGS, ISO9001:2008 |
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector etc.
It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer.
FAQ
Q: Why choose Shengao product?
A: We have our own factory, therefore, we can surely promise the quality of product and provide
you competitive price.
Q: Do you provide OEM Service?
A: Yes, we provide OEM Service.
Q: Do you provide customized machining parts?
A: Yes. Customers give us drawings and specifications, and we will produce accordingly.
Q: What is your payment term?
A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.
If there’s anything we can help, please feel free to contact with us.
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Understanding the Torque and Misalignment Capabilities of Shaft Couplings
Shaft couplings play a critical role in transmitting torque and accommodating misalignment between rotating shafts in mechanical power transmission systems. Understanding their torque and misalignment capabilities is essential for selecting the right coupling for a specific application. Here’s an overview:
Torque Transmission:
The torque capacity of a shaft coupling refers to its ability to transmit rotational force from one shaft to another. It is typically specified in torque units, such as Nm (Newton-meters) or lb-ft (pound-feet). The coupling’s torque capacity depends on its design, size, and material.
When selecting a coupling, it’s crucial to ensure that its torque capacity meets or exceeds the torque requirements of the application. Overloading a coupling beyond its torque capacity can lead to premature failure or damage to the coupling and connected equipment.
Misalignment Compensation:
Shaft misalignment can occur due to various factors, including thermal expansion, manufacturing tolerances, or foundation settling. Misalignment puts additional stress on the coupling and connected components, potentially leading to increased wear and reduced efficiency.
Shaft couplings are designed to compensate for different types of misalignment:
- Angular Misalignment: Occurs when the shafts are not parallel and have an angle between them.
- Parallel Misalignment: Occurs when the shafts are not collinear, resulting in axial displacement.
- Radial Misalignment: Occurs when the shafts have lateral displacement but remain parallel.
The coupling’s misalignment capabilities are specified in terms of angular and axial misalignment values, usually in degrees or millimeters. Different coupling designs can accommodate varying degrees of misalignment, and the choice depends on the specific application and operating conditions.
Flexible Couplings:
Flexible couplings, such as elastomeric or jaw couplings, offer good misalignment compensation. They can handle a combination of angular, parallel, and axial misalignments. However, their torque capacity may be limited compared to rigid couplings.
Rigid Couplings:
Rigid couplings, such as clamp or sleeve couplings, have high torque transmission capabilities but offer minimal misalignment compensation. They are best suited for applications where shafts are well-aligned and precise torque transmission is critical.
Torsional Stiffness:
Another factor to consider is the coupling’s torsional stiffness, which determines how much torsional deflection or twist occurs under load. Some applications, like precision systems, may require couplings with high torsional stiffness to maintain accurate positioning and avoid torsional backlash.
By understanding the torque and misalignment capabilities of shaft couplings, engineers can make informed decisions when selecting a coupling to ensure efficient power transmission and reliable performance in their mechanical systems.
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Real-World Examples of Shaft Coupling Applications in Different Industries
Shaft couplings play a crucial role in various industries by connecting rotating shafts and transmitting torque between them. Here are some real-world examples of shaft coupling applications in different industries:
1. Manufacturing Industry:
In manufacturing plants, shaft couplings are used in various equipment such as conveyor systems, pumps, compressors, and mixers. For example, in a conveyor system, shaft couplings connect the motor shaft to the conveyor belt, allowing efficient material handling and transportation.
2. Oil and Gas Industry:
The oil and gas industry utilizes shaft couplings in applications like drilling rigs, pumps, and generators. In drilling rigs, couplings connect the motor to the drill shaft, enabling the drilling process.
3. Marine Industry:
In the marine industry, shaft couplings are found in propulsion systems, water pumps, and winches. They connect the ship’s engine to the propeller shaft, providing the necessary torque for propulsion.
4. Power Generation:
Power plants use shaft couplings in turbines, generators, and cooling systems. For instance, in a steam turbine, couplings connect the turbine to the electrical generator, allowing the conversion of steam energy into electrical power.
5. Aerospace Industry:
Aerospace applications use shaft couplings in aircraft engines, landing gear systems, and auxiliary power units. Couplings enable power transmission between different components of the aircraft systems.
6. Automotive Industry:
In vehicles, shaft couplings are present in the drivetrain, steering systems, and transmission. For example, in a car’s transmission system, couplings connect the engine to the gearbox, enabling smooth gear changes and power transmission to the wheels.
7. Mining Industry:
The mining industry relies on shaft couplings in heavy-duty machinery such as crushers, conveyor belts, and pumps. Couplings connect motors to various mining equipment, facilitating material extraction and transportation.
8. Agriculture:
Agricultural machinery like tractors and harvesters use shaft couplings to connect the engine to implements such as plows, harvesters, and irrigation pumps.
These examples demonstrate the wide-ranging applications of shaft couplings across industries. In each case, the specific coupling type is chosen based on factors such as torque requirements, misalignment compensation, environmental conditions, and load characteristics to ensure reliable and efficient operation.
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Types of Shaft Couplings and Their Applications in Various Industries
Shaft couplings come in various types, each designed to meet specific application requirements and address different types of misalignment. Here are some common types of shaft couplings and their applications in various industries:
1. Jaw Couplings:
Applications: Jaw couplings are widely used in power transmission applications, including conveyor systems, pumps, compressors, and industrial machinery. They are suitable for moderate torque requirements and provide good misalignment compensation.
2. Gear Couplings:
Applications: Gear couplings are used in heavy-duty industrial applications such as steel mills, paper mills, and mining equipment. They offer high torque capacity and can handle significant misalignments.
3. Disc Couplings:
Applications: Disc couplings are commonly used in precision machinery and automation systems, such as printing presses, machine tools, and robotics. They provide excellent torsional stiffness and are ideal for applications requiring precise positioning.
4. Grid Couplings:
Applications: Grid couplings are used in various industrial applications, including fans, pumps, and compressors. They offer high torque capacity and good shock absorption.
5. Oldham Couplings:
Applications: Oldham couplings are used in applications requiring high misalignment compensation, such as stepper motor drives and motion control systems.
6. Diaphragm Couplings:
Applications: Diaphragm couplings are used in critical applications that demand high torque transmission accuracy, such as aerospace, medical equipment, and semiconductor manufacturing.
7. Elastomeric Couplings:
Applications: Elastomeric couplings, like spider couplings, find applications in general industrial machinery, HVAC systems, and conveyor systems. They provide damping properties and flexibility to accommodate misalignments.
8. Torsionally Rigid Couplings:
Applications: Torsionally rigid couplings are used in applications requiring precise torque transmission, such as precision machining equipment and high-speed spindles.
9. Fluid Couplings:
Applications: Fluid couplings are used in heavy machinery and drivetrains, such as mining equipment, crushers, and marine propulsion systems. They provide smooth acceleration and dampening of shock loads.
10. Magnetic Couplings:
Applications: Magnetic couplings are used in applications where hermetic sealing is required, such as chemical processing, pumps, and mixers. They allow for torque transmission without direct physical contact.
The selection of the appropriate shaft coupling type depends on factors such as torque requirements, speed, misalignment, operating conditions, and the specific needs of the application. Using the right coupling ensures efficient power transmission, protects equipment from misalignment-related issues, and enhances the overall reliability and performance of industrial machinery and systems.
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editor by CX 2024-03-14
in Albuquerque United States sales price shop near me near me shop factory supplier CNC Machining Precision Shafts SUS316 Groove Shaft for Medical Equipment manufacturer best Cost Custom Cheap wholesaler
In this way, our products have ongoing to obtain market acceptance and customers gratification in excess of the earlier number of many years. We supply OEM provider. Quality and credit rating are the bases that make a company alive. CNC Machining EPT Shafts SUS316 Groove Shaft for Medical EPT
EPT Description
Organization variety | Manufacturing unit/maker |
Services |
CNC machining |
Turning and milling | |
CNC turning | |
OEM areas | |
EPT |
(one) EPTT:AL 6061-T6,6063,7075-T |
(two)Stainless steel:303,304,316L,seventeen-4(SUS630) | |
(three)Steel:4140,Q235,Q345B,twenty#,45# | |
(4)EPTTium:TA1,TA2/GR2,TA4/GR5,TC4,TC18 | |
(five)Brass:C36000(HPb62),C37700(HPb59),C26800(H68) | |
(six)Copper, bronze, magnesium alloy, Delan, POM, acrylic, Personal computer, and so forth. | |
Service | OEM/ODM avaliable |
Complete |
Sandblasting, anodizing, Blackenning, zinc/Nickl plating, Poland |
PowEPTTcoating, passivation PVD plating EPTTium, electrogalvanization | |
Chrome plating, electrophoresis, QPQ | |
Electrochemical poEPTTng, chrome plating, knurling, laser etching Emblem | |
Significant products | CNC machining cEPTTr (milling EPTT), CNC lathe, grinding EPTT |
Cylindrical grinding EPTT, drilling EPTT, laser chopping EPTT | |
Graphic format | STEPT, STP, GIS, CAD, PDF, DWG, DXF and other samples |
Tolerance | /-.003mm |
Area roughness | Ra0.04-.08 |
Inspection | Total tests laboratory with micrometer, optical comparator, caliper vernier, CMM |
Depth caliper vernier, EPT protractor, clock gauge, inside Celsius gauge |
Associated EPT
EPT Description
EPTT Profile
EPTT EPT had been centered on the R ampD,creation and income of micro motor shafts.We have full productionequipments, the most correct tests equipments and sewage treatment method products,all creation processes are concluded in our manufacturing unit.
Our items are employed in mobile vibration motors,sensible wearable gadgets,unmanned aerial cars,precision health care tools, robots,EPTT and business office EPTs, automotive motors and other fields.
All of our goods are EPT with the drawing or sample .The products ended up exported to The U.S.Canada, The E.U.And SouthEPT Asia and so on far more than twenty nations and locations up to now.
EPTT Support:We have specialist staff to work.
We can according to your drawings or your demands custom-produced manufacturing.EPTT EPTT:
We have a EPTT quality inspection products.
Skilled processing CNC turning ,CNC milling ,Stamping Injecting and area treatment EPTTltaneously,privide one-quit support.
Package deal and EPT
one.FedEX / DHL / UPS / TNT for samples,Door to doorway service
2.By sea for batch products
three.Customs specifying freigEPTT EPTTers or negotiable transport approaches
four.Delivery Time:20-25 DaEPTTfor samples30-35 DaEPTTfor batch products
5.Payment Conditions:T/T,L/C at sight,D/P etc.
Q:HOW DO I PALCE AN OREPTT?
A:
one.Remember to send us your drawing or sample for quotation.We’ll quote you inside 24 hours.
2.Right after you confirm the quotation, we’ll make sample and despatched to you aEPTT with the QC check out report, material certification and warmth therapy report (if needed).
three.Soon after the sample be confirmed.We are going to start off to make mass production soon after EPT the payment.We are going to send out you the generation routine and update you with the processing progress and item picture.
Q:WEPTT IS YOUR MOQ?
A:Normally MOQ is one Personal computer
Q:HOU A lot IS THE Transport Cost TO MY Nation?
A:The frigEPTT cost depends on your area, quantity, dimension and the weigEPTT of the deal.
Q:WEPTT IS THE Generation CYCLE?
A:It relies upon on generation dimension, technological specifications and amount.10-20 daEPTTis necessary EPTTly.
Q:WEPTT Kind OF PAYMENT Conditions DO YOU ACCPET?
A:T/T, L/C
Q:WEPTT Transport Strategies DO YOU USE?
A:
1.For small amount:DHL, EMS or other categorical you needed.
2.For huge amount:EPT by sea or air.
Q:IF YOU MAKE Inadequate High quality Items, WILL YOU REFOUND?
A:We make merchandise in stringent accordance with the drawings or samples.Soon after creation our QC group will check out and examine the merchandise very carefully to make certain we’re providing experienced products.We have prosperous experience in serving overEPTT buyers.So EPTTly, this circumstance will not come about.But, if the scenario does come about, Yes, we will give you total refund.
Best sales made in China – replacement parts – PTO shaft manufacturer & factory CNC peugeot 308 drive shaft Machining Customzied High Precision Hydraulic Shaft Drive Shaft Spline Shaft Shaft Roller with ce certificate top quality low price
We – EPG Team the greatest agricultural gearbox and pto factory in China with 5 diverse branches. For far more information: Cell/whatsapp/telegram/Kakao us at: 0086-13083988828
2007 infiniti m35x entrance drive shaft EPG king kutter generate shaft areas Equipment tractor pto spline shaft is ford 3000 pto shaft removing positioned pto reducer adapter in pto shaft shields XiHu kubota snowblower pto shaft Region pto travel shaft clutch HangZhou spicer driveshaft Zhejiang drive shaft u joint vibration ,China. It is 30km from our manufacturing unit to HangZhou international airport. Principal goods include: manure spreading truck, potato planting/harvesting equipment, disc plough, disc harrow, grass Mower/slasher, corn and wheat thershers, seeder, mouldboard plow, deep subsoiler machines, rotary tiller, rear blade, fertilizer spreader, blend rice harvester, corn thresher, farm trailer, ridger, trencher, stubble cleaner, earth auger, cultivator and its equipment: Plow disc blades, harrowing movie, plough suggestion and share, cultivator tine, casting elements and many others. Machining Capabilities
Machined Sleeve & Ring | Machined Hubs & Disks | Machined Shaft & Roll | Machined Bar & Block |
OD max 1700 mm | D max 1600 mm | D max 100 mm | D max 650 mm |
ID max 1500 mm | d max 100 mm | L max 8000 mm | L max 4400 mm |
H max 500 mm | H max 800 mm | H max 900 mm | Weight max 7500 kg |
Weight max 1500 kg | Weight max 1000 kg | Weight max 4000 kg |
Item Details
Machining Range | CNC machining customzied Large Precision pto shaft with splines |
Market Served | Construction machinery parts,oilfield petroleum parts,engine parts,marine parts,Spare Parts for Mining Machinery,Coal Mine Drill,Forklift,Agricultural machinery,Railway and train,Excavator,Hydraulic Field Parts,Shipbuilding parts,Pump spare parts,Industrial Machines,Grinding,Roller Press |
Steel Treatment | Forging,Q+T(Quenching+Tempering),Solution treatment,Heat treatment |
Forging Technique | Forging,open die forging,free forging,ring forging,hot rolling. |
Machining Service | Rough machining,Precision machining,Milling,Rolling,Hole Drilling,Stamping |
Products: | CNC Machining Centres |
Substance: | Carbon steel ,Alloy steel ,Stainless steel |
Surface treatment: | Heat Treatment,Oxide coating,plating,finishing,portray,galvanized,plated chrome |
Software: | Oil and gas,Oilfield,Petrochemcial,Engineering Construction Machinery,Equipment |
Chrome thickness: | 20~30micron |
Max Length of bar | 6000mm |
Max Weight of Machined | 8000-10000kg |
Max OD of Ring | 2000mm |
Roughness: | Ra 0.2micron (max) |
Yield Strength: | ≥320 Mpa |
Tensile Strength: | ≥580 Mpa |
Main Products: | Machined Forging Rings,Machined Shafts,Machined Flat Round Bars,Machined Sleeves,Bushes,Bushing, Machined Parts,Blocks, Machined shells,Shaft Axle Scroll Axis Rotor Roll |
Primary Equipment Record(Forging & Machining Middle )
Factory Machine | Amount/Set | Problem |
5 Ton Hydraulic Hammer | 1 | Exceptional |
2500 Ton Friction Press | 1 | Excellent |
Heating Furnace | two | Excellent |
Procedure | 1 | Great |
Cutting Machine | 5 | Excellent |
CNC Machining Center | four | Excellent |
CNC Lathe | 15 | Great |
CNC Drilling | three | Exceptional |
CNC milling Machine | ten | Excellent |
Grinding Machine | 2 | Exceptional |
Pneumatic Marking Machine | 1 | Excellent |
CNC Packing Machine | one | Very good |
Process
Ingot→heat → forging → Heat treatment (Normalizing+ tempering) → Inspection
→rough machining→UT →2nd Heat treatment →finishing machining →Inspection → area treatment→Packing →Shipping
Machining Benefit
30 many years encounter in forging and machining
Exceptional Production system
Offer sample, one particular piece is a single orderCustomized you the most appropriate items
China manufacturer & factory supplier for Manufacturing in Cartagena Colombia Precision aluminum machining cnc treadle sewing machine parts With high quality best price & service
Normal strands have an even variety of pitches, pin back links, and roller backlinks. A roller chain strand can be shortened by eliminating hyperlinks and lengthened by including complete or a 50 % backlinks (offset back links).Wonderful focus has been paid on environmental safety and energy preserving.
Overview
Swift Specifics
- Applicable Industries:
-
Manufacturing Plant
- Brand name Name:
-
OEM
- Nearby Service Spot:
-
None
- OEM Support:
-
Support
- Tolerance:
-
.01-.05mm or Customized
- Certification:
-
ISO9001, SGS
In our revenue plan we supply normal and vast-angle PTO generate shafts. Relating to the customers’ wants there are distinct measurements, lengths and protection components (clutches) accessible.
- Floor Remedy:
-
Sandblasting,Sprucing,Anodize, Zinc,Nickel,Chrome,Plating, and many others.
- Application:
-
AND Hi-TECH GEARING Technologies Our Fellbach plant offers optimal engineering and manufacturing services for special gearboxes and gearing – from conception through to serial creation.
Automobile,Medical Equipments,Electrical Equipment,Hardware,and many others.
- Dimension:
-
As Customers’ Request
- Tools:
-
Milling/Lathe/Drilling/4/3 Axis CNC Machining Center
- Drawing Structure:
-
Pro/E, Automobile CAD, Solid Operates,IGS,UG, CAD/CAM/CAE
Offer Capability
- Offer Capacity:
- 10000 Piece/Parts for every Thirty day period
Packaging & Supply
- Port
- nb
-
Direct Time
: -
Quantity(Pieces) 1 – five hundred Our organization is situated in XiHu HangZhou Zhejiang Province. T
>500 Est. Time(times) thirty To be negotiated
On the internet Customization
Manufacturing Precision aluminum machining cnc treadle sewing equipment areas
Product Description
Product Sort | CNC turning, milling, drilling, grinding, wire EDM chopping etc. |
Our Companies | CNC Machining,Plastic Injection,Stamping,Die Casting,Silicone And Rubber,Aluminum Extrusion,Mould Generating,etc |
Material | Aluminum,Brass,Stainless Steel,Copper,Plastic,Wood,Silicone,Rubber,Or as for each the customers’ requirements |
Surface Treatment |
Anodizing,Sandblasting,Portray,Powder coating,Plating,Silk Printing,Brushing,Polishing,Laser Engraving |
Dimension | As customers’ ask for |
Service Project | To supply manufacturing style, manufacturing and technical services, mould development and processing, and many others |
Drawing Format: | PRO/E, Auto CAD, Solid Works,IGS,UG, CAD/CAM/CAE |
Testing Machine | Digital Height Gauge, caliper, Coordinate measuring device, projection machine, roughness tester, hardness tester and so on |
Industry utilized | Machinery hefty responsibility products electronic device Automobile spare elements optical telecommunication |
Packing | Eco-helpful pp bag / EPE Foam /Carton boxes or wooden boxes As customer’s particular requirements |
Trial sample time | 7-ten times right after affirmation |
Delivery time | 7-thirty days after receive the pre-payments |
Payment Conditions | T/T,Western Union,Paypal |
OEM Service
OEM Components
Floor Therapy
Generation Procedure
Why Us