Product Description
Product Description
Product Parameters
| product | Star Elastic with Enlarged Shaft Hole Flexible Coupling for Machine tools |
| material | stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc . |
| size | ISO standard ,customer requirements |
| BORE | Finished bore, Pilot Bore, Special request |
| surface treatment | Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001 ,SGS |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
| Applications | Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc. |
| Testing Equipment | Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments |
workshop & equipment
Production process
Certifications
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .Excellent after-sales service
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
20-30 working days as usual
30-40 working days in busy season
FAQ
1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what’s more ,we have got ISO9001 and SGS certificate .
2 .Do you accept small order?
If your order bearings are our standard size, we accept even 1pcs.
3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Understanding the Torque and Misalignment Capabilities of Shaft Couplings
Shaft couplings play a critical role in transmitting torque and accommodating misalignment between rotating shafts in mechanical power transmission systems. Understanding their torque and misalignment capabilities is essential for selecting the right coupling for a specific application. Here’s an overview:
Torque Transmission:
The torque capacity of a shaft coupling refers to its ability to transmit rotational force from one shaft to another. It is typically specified in torque units, such as Nm (Newton-meters) or lb-ft (pound-feet). The coupling’s torque capacity depends on its design, size, and material.
When selecting a coupling, it’s crucial to ensure that its torque capacity meets or exceeds the torque requirements of the application. Overloading a coupling beyond its torque capacity can lead to premature failure or damage to the coupling and connected equipment.
Misalignment Compensation:
Shaft misalignment can occur due to various factors, including thermal expansion, manufacturing tolerances, or foundation settling. Misalignment puts additional stress on the coupling and connected components, potentially leading to increased wear and reduced efficiency.
Shaft couplings are designed to compensate for different types of misalignment:
- Angular Misalignment: Occurs when the shafts are not parallel and have an angle between them.
- Parallel Misalignment: Occurs when the shafts are not collinear, resulting in axial displacement.
- Radial Misalignment: Occurs when the shafts have lateral displacement but remain parallel.
The coupling’s misalignment capabilities are specified in terms of angular and axial misalignment values, usually in degrees or millimeters. Different coupling designs can accommodate varying degrees of misalignment, and the choice depends on the specific application and operating conditions.
Flexible Couplings:
Flexible couplings, such as elastomeric or jaw couplings, offer good misalignment compensation. They can handle a combination of angular, parallel, and axial misalignments. However, their torque capacity may be limited compared to rigid couplings.
Rigid Couplings:
Rigid couplings, such as clamp or sleeve couplings, have high torque transmission capabilities but offer minimal misalignment compensation. They are best suited for applications where shafts are well-aligned and precise torque transmission is critical.
Torsional Stiffness:
Another factor to consider is the coupling’s torsional stiffness, which determines how much torsional deflection or twist occurs under load. Some applications, like precision systems, may require couplings with high torsional stiffness to maintain accurate positioning and avoid torsional backlash.
By understanding the torque and misalignment capabilities of shaft couplings, engineers can make informed decisions when selecting a coupling to ensure efficient power transmission and reliable performance in their mechanical systems.
“`
Explaining the Concept of Backlash and How It Affects Shaft Coupling Performance
Backlash is the angular movement or play between the mating components of a mechanical system when the direction of motion is reversed. In the context of shaft couplings, backlash refers to the free rotational movement between the connected shafts before the coupling transmits torque from one shaft to the other.
Backlash occurs in certain coupling designs that have features allowing relative movement between the coupling’s mating parts. Common coupling types that may exhibit some degree of backlash include elastomeric couplings (such as jaw couplings), gear couplings, and Oldham couplings.
How Backlash Affects Shaft Coupling Performance:
1. Loss of Precision: In applications requiring precise motion control, backlash can lead to inaccuracies and reduced positional accuracy. For example, in CNC machines or robotics, any rotational play due to backlash can result in positioning errors and decreased machining or movement precision.
2. Reversal Impact: When a reversing load is applied to a coupling, the presence of backlash can lead to a brief period of rotational play before the coupling re-engages, causing a momentary jolt or impact. This impact can lead to increased stress on the coupling and connected components, potentially reducing their lifespan.
3. Dynamic Response: Backlash can affect the dynamic response of the mechanical system. In systems requiring rapid acceleration or deceleration, the initial play due to backlash may create a delay in torque transmission, affecting the system’s responsiveness.
4. Noise and Vibration: Backlash can cause noise and vibration in the system, leading to increased wear and potential fatigue failure of components.
5. Misalignment Compensation: In some flexible coupling designs, a certain amount of backlash is intentionally incorporated to allow for misalignment compensation. While this is a beneficial feature, excessive backlash can compromise the coupling’s performance.
Minimizing Backlash:
Manufacturers often design couplings with specific features to minimize backlash. For instance, some gear couplings employ crowned gear teeth to reduce clearance, while elastomeric couplings may have preloaded elastomeric elements. Precision couplings like zero-backlash or torsionally rigid couplings are engineered to eliminate or minimize backlash for applications requiring high accuracy and responsiveness.
When selecting a coupling, it’s essential to consider the application’s specific requirements regarding precision, speed, reversing loads, and misalignment compensation, as these factors will determine the acceptable level of backlash for optimal performance.
“`
Diagnosing and Fixing Common Issues with Shaft Couplings
Regular inspection and maintenance of shaft couplings are essential to detect and address common issues that may arise during operation. Here are steps to diagnose and fix some common coupling problems:
1. Abnormal Noise or Vibration:
If you notice unusual noise or excessive vibration during equipment operation, it may indicate misalignment, wear, or damage in the coupling. Check for any visible signs of damage, such as cracks or deformations, and inspect the coupling for proper alignment.
Diagnosis:
Use a vibration analysis tool to measure the vibration levels and identify the frequency of the abnormal vibrations. This can help pinpoint the source of the problem.
Fix:
If misalignment is the cause, adjust the coupling to achieve proper alignment between the shafts. Replace any damaged or worn coupling components, such as spiders or elastomeric inserts, as needed.
2. Excessive Heat:
Feeling excessive heat on the coupling during operation can indicate friction, improper lubrication, or overload conditions.
Diagnosis:
Inspect the coupling and surrounding components for signs of rubbing, lack of lubrication, or overloading.
Fix:
Ensure proper lubrication of the coupling, and check for any interference between the coupling and adjacent parts. Address any overloading issues by adjusting the equipment load or using a coupling with a higher torque capacity.
3. Shaft Movement:
If you observe axial or radial movement in the connected shafts, it may indicate wear or improper installation of the coupling.
Diagnosis:
Check the coupling’s set screws, keyways, or other fastening methods to ensure they are secure and not causing the shaft movement.
Fix:
If the coupling is worn or damaged, replace it with a new one. Ensure proper installation and use appropriate fastening methods to secure the coupling to the shafts.
4. Sheared Shear Pin:
In shear pin couplings, a sheared shear pin indicates overloading or shock loads that exceeded the coupling’s torque capacity.
Diagnosis:
Inspect the shear pin for damage or breakage.
Fix:
Replace the sheared shear pin with a new one of the correct specifications. Address any overloading issues or adjust the equipment to prevent future shearing.
5. Coupling Wear:
Regular wear is normal for couplings, but excessive wear may lead to decreased performance and increased misalignment.
Diagnosis:
Inspect the coupling components for signs of wear, such as worn elastomeric elements or damaged teeth.
Fix:
Replace the worn or damaged components with new ones of the appropriate specifications.
Remember, regular maintenance and periodic inspection are key to diagnosing issues early and preventing severe problems. Always follow the manufacturer’s recommendations for maintenance and replacement schedules to ensure the proper functioning and longevity of the shaft coupling.
“`
editor by CX 2024-04-19
China wholesaler Star Elastic with Enlarged Shaft Hole Flexible Coupling for Machine Tools
Product Description
Product Description
Product Parameters
| product | Star Elastic with Enlarged Shaft Hole Flexible Coupling for Machine tools |
| material | stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc . |
| size | ISO standard ,customer requirements |
| BORE | Finished bore, Pilot Bore, Special request |
| surface treatment | Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001 ,SGS |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
| Applications | Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc. |
| Testing Equipment | Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments |
workshop & equipment
Production process
Certifications
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .Excellent after-sales service
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
20-30 working days as usual
30-40 working days in busy season
FAQ
1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what’s more ,we have got ISO9001 and SGS certificate .
2 .Do you accept small order?
If your order bearings are our standard size, we accept even 1pcs.
3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Exploring the Use of Elastomeric Materials in Flexible Shaft Couplings
Elastomeric materials play a crucial role in the design and function of flexible shaft couplings. These materials, commonly known as elastomers, are rubber-like substances that exhibit high elasticity and flexibility. They are widely used in various types of flexible couplings due to their unique properties and benefits:
1. Damping and Vibration Absorption:
Elastomeric materials have excellent damping characteristics, meaning they can absorb and dissipate vibrations and shocks. This property is particularly useful in applications where vibration control is essential to protect sensitive equipment and improve overall system performance.
2. Misalignment Compensation:
Flexible shaft couplings with elastomeric elements can accommodate different types of misalignments, including angular, parallel, and radial misalignments. The elasticity of the material allows for limited movement between the shafts while still transmitting torque efficiently.
3. Torsional Flexibility:
Elastomers offer torsional flexibility, which allows them to twist and deform under torque loads. This feature helps to minimize torsional stresses and torsional backlash, making them suitable for applications requiring precise motion control.
4. Shock and Impact Resistance:
Due to their high resilience, elastomers can withstand sudden shocks and impacts without permanent deformation. This property makes them ideal for use in machinery subjected to varying loads or rapid changes in torque.
5. No Lubrication Requirement:
Elastomeric couplings are often maintenance-free because the elastomer material does not require additional lubrication. This reduces maintenance costs and simplifies the overall system upkeep.
6. Electric Isolation:
In certain applications, elastomeric materials can provide electrical isolation between the driving and driven components. This can help prevent the transmission of electrical currents or static charges through the coupling.
7. Corrosion Resistance:
Many elastomers used in couplings are resistant to corrosion, making them suitable for use in challenging environments where exposure to chemicals or moisture is a concern.
8. Easy Installation:
Elastomeric couplings are often designed for ease of installation and replacement. Their flexibility allows for simple and quick assembly onto the shafts without the need for special tools or complex procedures.
Given these advantages, elastomeric materials are popular choices for various flexible shaft couplings, including jaw couplings, tire couplings, and spider couplings. However, it is essential to select the right elastomer material based on the specific application requirements, such as temperature range, chemical compatibility, and torque capacity.
“`
How to Identify Signs of Wear or Failure in a Shaft Coupling
Regular inspection and monitoring are essential to identify signs of wear or potential failure in a shaft coupling. Detecting issues early can help prevent costly downtime and equipment damage. Here are common signs to look for:
1. Visible Damage:
Inspect the coupling for visible signs of damage, such as cracks, chips, or deformation. These can indicate mechanical stress or overload.
2. Abnormal Noise or Vibration:
Unusual noise or excessive vibration during operation may indicate misalignment, worn-out components, or a coupling nearing its failure point.
3. Increased Temperature:
If the coupling becomes noticeably hotter during operation than usual, it could be a sign of friction or misalignment issues.
4. Shaft Misalignment:
Check for misalignment between the shafts connected by the coupling. Misalignment can lead to increased stress on the coupling and its components.
5. Excessive Backlash:
If the coupling exhibits too much free play or rotational play before torque transmission, it might indicate wear or fatigue in the coupling’s components.
6. Lubrication Issues:
Inspect the coupling for lubrication leaks or insufficient lubrication, which can lead to increased friction and wear.
7. Elastomeric Element Deterioration:
If the coupling uses elastomeric elements (e.g., rubber or polyurethane), check for signs of deterioration, such as cracking, softening, or deformation.
8. Bolts and Fasteners:
Examine the bolts and fasteners connecting the coupling components. Loose or damaged bolts can lead to misalignment and coupling failure.
9. Age and Service Life:
Consider the age and service life of the coupling. If it has been in use for a long time or exceeds the manufacturer’s recommended service life, it may be more susceptible to wear and failure.
10. Abnormal Performance:
Monitor the overall performance of the connected equipment. Any abnormal behavior, such as reduced power transmission or erratic operation, could be indicative of coupling issues.
If any of these signs are observed, it’s crucial to take immediate action. Depending on the severity of the issue, this may involve replacing worn components, realigning the shafts, or replacing the entire coupling. Regular maintenance and periodic inspections are key to identifying these signs early and ensuring the coupling operates optimally and safely.
“`
Best Practices for Installing a Shaft Coupling for Optimal Performance
Proper installation of a shaft coupling is crucial for ensuring optimal performance and preventing premature wear or failure. Follow these best practices to install a shaft coupling correctly:
1. Shaft Alignment:
Ensure that both the driving and driven shafts are properly aligned before installing the coupling. Misalignment can lead to increased stress on the coupling and other connected components, reducing efficiency and causing premature wear. Use alignment tools, such as dial indicators or laser alignment systems, to achieve accurate shaft alignment.
2. Cleanliness:
Before installation, clean the shaft ends and the coupling bore thoroughly. Remove any dirt, debris, or residue that could interfere with the coupling’s fit or cause misalignment.
3. Lubrication:
Apply the recommended lubricant to the coupling’s contact surfaces, such as the bore and shaft ends. Proper lubrication ensures smooth installation and reduces friction during operation.
4. Correct Fit:
Ensure that the coupling is the correct size and type for the application. Use couplings with the appropriate torque and speed ratings to match the equipment’s requirements.
5. Fastening:
Use the recommended fastening methods, such as set screws or keyways, to securely attach the coupling to the shafts. Make sure the fasteners are tightened to the manufacturer’s specifications to prevent loosening during operation.
6. Spacer or Adapter:
If required, use a spacer or adapter to properly position the coupling on the shafts and maintain the desired distance between the driving and driven components.
7. Avoid Shaft Damage:
Be careful during installation to avoid damaging the shaft ends, especially when using set screws or other fastening methods. Shaft damage can lead to stress concentrations and eventual failure.
8. Check Runout:
After installation, check the coupling’s runout using a dial indicator to ensure that it rotates smoothly and without wobbling. Excessive runout can indicate misalignment or improper fit.
9. Periodic Inspection:
Regularly inspect the coupling and its components for signs of wear, misalignment, or damage. Perform routine maintenance as recommended by the manufacturer to prevent issues from worsening over time.
10. Follow Manufacturer’s Guidelines:
Always follow the manufacturer’s installation instructions and guidelines. Different types of couplings may have specific installation requirements that need to be adhered to for optimal performance and safety.
By following these best practices, you can ensure that your shaft coupling is installed correctly, maximizing its efficiency and reliability in your mechanical power transmission system.
“`
editor by CX 2024-04-15
China Best Sales Universal Joints Shaft Coupling Motor Disc Coupler Machine Shaft Coupler Steering Connector
Product Description
Specification OF Universal Joint —Speedway:
Product Description
Drive Shaft Description:
| Item | Universal Joints Shaft Coupling Motor Disc Coupler Machine Shaft Coupler Steering Connector |
| OEM | Universal Joints Shaft Coupling |
| Material | 20Cr or 20CrMnTi |
| Use | After market |
| MOQ | 50 cps |
We provide propeller shaft OEM service and we can also produce propeller shaft according to your samples and drawings.
Package and Delivery:
Neutral Packing Or Customerized Packing.
We accept customerized brand packing if the quantity is good.
Neutral Packing means each propeller shaft is packed with foam polybags, then it will be put into box, and all propeller shafts are packed in cartons finally.
All of the products are well packed.
Delivery time is 35-45 days as normal.
Packing show
Company Profile
Certifications
FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Specific Safety Precautions When Working with Shaft Couplings
Working with shaft couplings involves handling rotating machinery and mechanical components. To ensure the safety of personnel and prevent accidents, specific safety precautions should be followed during installation, maintenance, and operation:
1. Lockout-Tagout (LOTO):
Prior to any work on machinery involving couplings, implement a lockout-tagout procedure to isolate the equipment from its power source. This ensures that the machinery cannot be accidentally energized during maintenance or repair, protecting workers from potential hazards.
2. Personal Protective Equipment (PPE):
Always wear appropriate personal protective equipment (PPE), including safety goggles, gloves, and appropriate clothing, when working with shaft couplings. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with moving parts.
3. Proper Training and Supervision:
Only trained and authorized personnel should work with shaft couplings. Ensure that workers have the necessary knowledge and experience to handle the equipment safely. Adequate supervision may be required, especially for less-experienced personnel.
4. Inspection and Maintenance:
Regularly inspect shaft couplings and associated components for signs of wear, damage, or misalignment. Address any issues promptly to prevent equipment failure and potential accidents.
5. Follow Manufacturer’s Guidelines:
Adhere to the manufacturer’s instructions and guidelines for installation, operation, and maintenance of the specific coupling model. Improper use or deviation from recommended procedures may compromise safety and void warranties.
6. Avoid Overloading:
Do not exceed the torque and speed limits specified by the coupling manufacturer. Overloading a coupling can lead to premature failure and pose safety risks to operators and nearby equipment.
7. Shaft Guards and Enclosures:
Install appropriate guards and enclosures to prevent accidental contact with rotating shafts and couplings. These safety measures help reduce the risk of entanglement and injuries.
8. Zero Energy State:
Ensure that all stored energy in the equipment, such as compressed air or hydraulic pressure, is released and the equipment is in a zero energy state before starting work.
9. Avoid Loose Clothing and Jewelry:
Remove or secure loose clothing, jewelry, and other items that could get caught in moving parts.
10. Maintain a Clean Work Area:
Keep the work area clean and free from clutter to avoid tripping hazards and facilitate safe movement around the machinery.
By following these safety precautions, personnel can minimize the risks associated with working with shaft couplings and create a safer working environment for everyone involved.
“`
Explaining the Concept of Backlash and How It Affects Shaft Coupling Performance
Backlash is the angular movement or play between the mating components of a mechanical system when the direction of motion is reversed. In the context of shaft couplings, backlash refers to the free rotational movement between the connected shafts before the coupling transmits torque from one shaft to the other.
Backlash occurs in certain coupling designs that have features allowing relative movement between the coupling’s mating parts. Common coupling types that may exhibit some degree of backlash include elastomeric couplings (such as jaw couplings), gear couplings, and Oldham couplings.
How Backlash Affects Shaft Coupling Performance:
1. Loss of Precision: In applications requiring precise motion control, backlash can lead to inaccuracies and reduced positional accuracy. For example, in CNC machines or robotics, any rotational play due to backlash can result in positioning errors and decreased machining or movement precision.
2. Reversal Impact: When a reversing load is applied to a coupling, the presence of backlash can lead to a brief period of rotational play before the coupling re-engages, causing a momentary jolt or impact. This impact can lead to increased stress on the coupling and connected components, potentially reducing their lifespan.
3. Dynamic Response: Backlash can affect the dynamic response of the mechanical system. In systems requiring rapid acceleration or deceleration, the initial play due to backlash may create a delay in torque transmission, affecting the system’s responsiveness.
4. Noise and Vibration: Backlash can cause noise and vibration in the system, leading to increased wear and potential fatigue failure of components.
5. Misalignment Compensation: In some flexible coupling designs, a certain amount of backlash is intentionally incorporated to allow for misalignment compensation. While this is a beneficial feature, excessive backlash can compromise the coupling’s performance.
Minimizing Backlash:
Manufacturers often design couplings with specific features to minimize backlash. For instance, some gear couplings employ crowned gear teeth to reduce clearance, while elastomeric couplings may have preloaded elastomeric elements. Precision couplings like zero-backlash or torsionally rigid couplings are engineered to eliminate or minimize backlash for applications requiring high accuracy and responsiveness.
When selecting a coupling, it’s essential to consider the application’s specific requirements regarding precision, speed, reversing loads, and misalignment compensation, as these factors will determine the acceptable level of backlash for optimal performance.
“`
Types of Shaft Couplings and Their Applications in Various Industries
Shaft couplings come in various types, each designed to meet specific application requirements and address different types of misalignment. Here are some common types of shaft couplings and their applications in various industries:
1. Jaw Couplings:
Applications: Jaw couplings are widely used in power transmission applications, including conveyor systems, pumps, compressors, and industrial machinery. They are suitable for moderate torque requirements and provide good misalignment compensation.
2. Gear Couplings:
Applications: Gear couplings are used in heavy-duty industrial applications such as steel mills, paper mills, and mining equipment. They offer high torque capacity and can handle significant misalignments.
3. Disc Couplings:
Applications: Disc couplings are commonly used in precision machinery and automation systems, such as printing presses, machine tools, and robotics. They provide excellent torsional stiffness and are ideal for applications requiring precise positioning.
4. Grid Couplings:
Applications: Grid couplings are used in various industrial applications, including fans, pumps, and compressors. They offer high torque capacity and good shock absorption.
5. Oldham Couplings:
Applications: Oldham couplings are used in applications requiring high misalignment compensation, such as stepper motor drives and motion control systems.
6. Diaphragm Couplings:
Applications: Diaphragm couplings are used in critical applications that demand high torque transmission accuracy, such as aerospace, medical equipment, and semiconductor manufacturing.
7. Elastomeric Couplings:
Applications: Elastomeric couplings, like spider couplings, find applications in general industrial machinery, HVAC systems, and conveyor systems. They provide damping properties and flexibility to accommodate misalignments.
8. Torsionally Rigid Couplings:
Applications: Torsionally rigid couplings are used in applications requiring precise torque transmission, such as precision machining equipment and high-speed spindles.
9. Fluid Couplings:
Applications: Fluid couplings are used in heavy machinery and drivetrains, such as mining equipment, crushers, and marine propulsion systems. They provide smooth acceleration and dampening of shock loads.
10. Magnetic Couplings:
Applications: Magnetic couplings are used in applications where hermetic sealing is required, such as chemical processing, pumps, and mixers. They allow for torque transmission without direct physical contact.
The selection of the appropriate shaft coupling type depends on factors such as torque requirements, speed, misalignment, operating conditions, and the specific needs of the application. Using the right coupling ensures efficient power transmission, protects equipment from misalignment-related issues, and enhances the overall reliability and performance of industrial machinery and systems.
“`
editor by CX 2024-04-08
China OEM Shenzhen Custom Manufacturing CNC Metal Steel Alloy Billet Aluminum Automatic Machine Shaft Coupling for Automotive/Aumobile/Motorcycle/Ship/Boat/Machines
Product Description
HangZhou Custom manufacturing CNC metal steel alloy billet aluminum automatic machine shaft coupling for automotive/aumobile/motorcycle/ship/boat/machines
Click here and specify your inquiry, contact us to get an online quote now!
How to get a quote?
1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!
Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.
Project Support: Free Sample Offered Before Production starts
Examples projects
What we can offer
| Advantages | »Free sample offered before production »Good machining quality and warm service »Reasonable Pricing and outstanding quality provided »Competitive shipping cost service with discount sometimes »MOQ 1PCS and small quantity order accepted, mass production supported »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we’ll meet your demands! |
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| Equipment |
»20 sets of CNC turning machines; »30 sets of the most technologically advanced machining CNC milling machines; »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes |
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| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms |
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| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval |
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| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers |
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| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability |
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| Application | »Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Tools » Marine »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. |
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Production information
1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.
| Stainless Steel | SS201, SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. |
| Copper | C11000, C12000, C12000 C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,
|
Aluminum parts |
Brushing Polishing Clear Anodized Color Anodized Sandblast Anodized Chemical Film |
| Stainless Steel parts | Polishing Passivated Sandblasting Plating |
| Steel Parts | Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment Powder Coated |
| Plastic Parts | Chrome plating Polishing |
4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.
5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.
6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.
7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.
8). Packing & Shipping way:
1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.
2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.
3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications
About us
Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.
We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CZPT to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!
Customer’s comment
Want to know more about us? Email us now!
Specific Safety Precautions When Working with Shaft Couplings
Working with shaft couplings involves handling rotating machinery and mechanical components. To ensure the safety of personnel and prevent accidents, specific safety precautions should be followed during installation, maintenance, and operation:
1. Lockout-Tagout (LOTO):
Prior to any work on machinery involving couplings, implement a lockout-tagout procedure to isolate the equipment from its power source. This ensures that the machinery cannot be accidentally energized during maintenance or repair, protecting workers from potential hazards.
2. Personal Protective Equipment (PPE):
Always wear appropriate personal protective equipment (PPE), including safety goggles, gloves, and appropriate clothing, when working with shaft couplings. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with moving parts.
3. Proper Training and Supervision:
Only trained and authorized personnel should work with shaft couplings. Ensure that workers have the necessary knowledge and experience to handle the equipment safely. Adequate supervision may be required, especially for less-experienced personnel.
4. Inspection and Maintenance:
Regularly inspect shaft couplings and associated components for signs of wear, damage, or misalignment. Address any issues promptly to prevent equipment failure and potential accidents.
5. Follow Manufacturer’s Guidelines:
Adhere to the manufacturer’s instructions and guidelines for installation, operation, and maintenance of the specific coupling model. Improper use or deviation from recommended procedures may compromise safety and void warranties.
6. Avoid Overloading:
Do not exceed the torque and speed limits specified by the coupling manufacturer. Overloading a coupling can lead to premature failure and pose safety risks to operators and nearby equipment.
7. Shaft Guards and Enclosures:
Install appropriate guards and enclosures to prevent accidental contact with rotating shafts and couplings. These safety measures help reduce the risk of entanglement and injuries.
8. Zero Energy State:
Ensure that all stored energy in the equipment, such as compressed air or hydraulic pressure, is released and the equipment is in a zero energy state before starting work.
9. Avoid Loose Clothing and Jewelry:
Remove or secure loose clothing, jewelry, and other items that could get caught in moving parts.
10. Maintain a Clean Work Area:
Keep the work area clean and free from clutter to avoid tripping hazards and facilitate safe movement around the machinery.
By following these safety precautions, personnel can minimize the risks associated with working with shaft couplings and create a safer working environment for everyone involved.
“`
Real-World Examples of Shaft Coupling Applications in Different Industries
Shaft couplings play a crucial role in various industries by connecting rotating shafts and transmitting torque between them. Here are some real-world examples of shaft coupling applications in different industries:
1. Manufacturing Industry:
In manufacturing plants, shaft couplings are used in various equipment such as conveyor systems, pumps, compressors, and mixers. For example, in a conveyor system, shaft couplings connect the motor shaft to the conveyor belt, allowing efficient material handling and transportation.
2. Oil and Gas Industry:
The oil and gas industry utilizes shaft couplings in applications like drilling rigs, pumps, and generators. In drilling rigs, couplings connect the motor to the drill shaft, enabling the drilling process.
3. Marine Industry:
In the marine industry, shaft couplings are found in propulsion systems, water pumps, and winches. They connect the ship’s engine to the propeller shaft, providing the necessary torque for propulsion.
4. Power Generation:
Power plants use shaft couplings in turbines, generators, and cooling systems. For instance, in a steam turbine, couplings connect the turbine to the electrical generator, allowing the conversion of steam energy into electrical power.
5. Aerospace Industry:
Aerospace applications use shaft couplings in aircraft engines, landing gear systems, and auxiliary power units. Couplings enable power transmission between different components of the aircraft systems.
6. Automotive Industry:
In vehicles, shaft couplings are present in the drivetrain, steering systems, and transmission. For example, in a car’s transmission system, couplings connect the engine to the gearbox, enabling smooth gear changes and power transmission to the wheels.
7. Mining Industry:
The mining industry relies on shaft couplings in heavy-duty machinery such as crushers, conveyor belts, and pumps. Couplings connect motors to various mining equipment, facilitating material extraction and transportation.
8. Agriculture:
Agricultural machinery like tractors and harvesters use shaft couplings to connect the engine to implements such as plows, harvesters, and irrigation pumps.
These examples demonstrate the wide-ranging applications of shaft couplings across industries. In each case, the specific coupling type is chosen based on factors such as torque requirements, misalignment compensation, environmental conditions, and load characteristics to ensure reliable and efficient operation.
“`
Best Practices for Installing a Shaft Coupling for Optimal Performance
Proper installation of a shaft coupling is crucial for ensuring optimal performance and preventing premature wear or failure. Follow these best practices to install a shaft coupling correctly:
1. Shaft Alignment:
Ensure that both the driving and driven shafts are properly aligned before installing the coupling. Misalignment can lead to increased stress on the coupling and other connected components, reducing efficiency and causing premature wear. Use alignment tools, such as dial indicators or laser alignment systems, to achieve accurate shaft alignment.
2. Cleanliness:
Before installation, clean the shaft ends and the coupling bore thoroughly. Remove any dirt, debris, or residue that could interfere with the coupling’s fit or cause misalignment.
3. Lubrication:
Apply the recommended lubricant to the coupling’s contact surfaces, such as the bore and shaft ends. Proper lubrication ensures smooth installation and reduces friction during operation.
4. Correct Fit:
Ensure that the coupling is the correct size and type for the application. Use couplings with the appropriate torque and speed ratings to match the equipment’s requirements.
5. Fastening:
Use the recommended fastening methods, such as set screws or keyways, to securely attach the coupling to the shafts. Make sure the fasteners are tightened to the manufacturer’s specifications to prevent loosening during operation.
6. Spacer or Adapter:
If required, use a spacer or adapter to properly position the coupling on the shafts and maintain the desired distance between the driving and driven components.
7. Avoid Shaft Damage:
Be careful during installation to avoid damaging the shaft ends, especially when using set screws or other fastening methods. Shaft damage can lead to stress concentrations and eventual failure.
8. Check Runout:
After installation, check the coupling’s runout using a dial indicator to ensure that it rotates smoothly and without wobbling. Excessive runout can indicate misalignment or improper fit.
9. Periodic Inspection:
Regularly inspect the coupling and its components for signs of wear, misalignment, or damage. Perform routine maintenance as recommended by the manufacturer to prevent issues from worsening over time.
10. Follow Manufacturer’s Guidelines:
Always follow the manufacturer’s installation instructions and guidelines. Different types of couplings may have specific installation requirements that need to be adhered to for optimal performance and safety.
By following these best practices, you can ensure that your shaft coupling is installed correctly, maximizing its efficiency and reliability in your mechanical power transmission system.
“`
editor by CX 2023-08-07
China wholesaler Ds-26*26 Aluminum Alloy Single Disc Elastic Shaft Coupling for CNC Machine coupling and repulsion
Product Description
Product Description
features:
1.The main part is made of high strength aluminum alloy.
2.This series coupling is commonly used in servo motor and stepper motor.
3.The prooduct surface is anodic oxidation treated.
4.This disc is made of 304 stainless steel.
5.The disc is multilateral arc shape with 8 screw,in order to improve the precision and torque.
| Model | d1,d2 | D | L | LF | S | F | M |
| DS-26*26 | 4,5,6,6.35,7,8,9,9.525,10,11 | 26 | 26 | 11.65 | 2.7 | 3.9 | M3 |
| Standard Or Nonstandard: | Standard |
|---|---|
| Torque: | 1.5 |
| Bore Diameter: | 4-11 |
| Speed: | 10000r/M |
| Material: | Aluminum |
| Type: | Diaphragm Coupling |
| Samples: |
US$ 39.9/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of Couplings
A coupling is a device that connects two shafts together. It transmits power from one end to another and is used for joining rotating equipment. A coupling is flexible and can accommodate a certain amount of end movement and misalignment. This allows for more flexibility in applications. Various types of couplings are available, and each one serves a specific purpose.
Shaft couplings
There are many types of shaft couplings, and they are used in a wide range of applications. The type you need depends on the torque, speed, and horsepower you need, as well as the size of the shaft and its spatial limitations. You may also need to consider whether the coupling will accommodate misalignment.
Some shaft couplings are flexible, while others are rigid. Flexible couplings can accommodate up to two degrees of misalignment. They are available in different materials, including aluminum, stainless steel, and titanium. They can also be known by different names, depending on the industry. Some couplings can also be used in a single or multiple-shaft application.
The first type of shaft coupling is a rigid coupling, which consists of two parts that fit together tightly around the shafts. These couplings are designed to have more flexibility than sleeved models, and they can be used on fixed shafts as well. The flanged coupling, on the other hand, is designed for heavy loads and is made of two perpendicular flanges. The flanges are large enough to accommodate screws and are generally used with heavy-duty applications.
CZPT shaft couplings are a great choice if you’re looking for a shaft coupling that delivers high performance, durability, and low cost. These metal disc-style couplings provide low backlash and high torsional stiffness. Their high misalignment tolerance reduces reaction loads on connected components, which makes them ideal for high-speed precision applications. Available in single and double-disc models, they have torque ratings of up to 2,200 in-lbs. (250N) and are available in fourteen sizes.
When using shaft couplings, it is important to choose the right type for your application. Backlash can cause a shaft coupling to break or become unusable. In order to prevent this from happening, you should replace worn or loose parts, and ensure that the hub and key are evenly positioned with the shaft. If you’re using a shaft coupling in a motion-control system, it is important to keep the torque level consistent.
Flexible couplings
Flexible couplings are a type of coupling used to connect two shafts. They are made of rubber or plastic and allow for axial movement of the connected equipment. They do not require lubrication and are resistant to fatigue failure. Flexible couplings are useful for a number of applications. A common type of flexible coupling is the gear coupling, which has gear teeth inside its sleeve. Another type of flexible coupling is the metallic membrane coupling. A metallic membrane coupling is flexible due to flexing metallic discs.
One major disadvantage of flexible couplings is their inability to fit certain types of pipe. This is because most couplings need to be stretched to fit the pipe. This problem is often the result of a change in pipe technology. Traditionally, drain and soil pipe is made of ductile iron or cast iron. Today, most pipes are made of PVC, which has a larger outside diameter than either cast or ductile iron. Because of these changes in pipe technology, many coupling manufacturers have not updated their mold sizing.
Flexible couplings can be either metallic, elastomeric, or a combination of the three. While there are some common characteristics of each type, you should always consider the tradeoffs of each type before choosing one. Generally, the most important considerations when selecting a flexible coupling are torque, misalignment, and ease of assembly and maintenance.
Flexible couplings are used in a wide range of industries. They are useful for connecting two pipes to ensure torque transfer. Although the types available are different, these are the most adaptable couplings in the market. They can withstand movement, vibration, and bending without causing any damage to the piping.
Clutch couplings
A clutch coupling connects two rotating shafts by friction. The clutch engages power when the engine is running, disengaging power when the brake is applied. Clutch couplings are used in applications where the speed of a machine is variable or where continuous service is required. The clutch can transmit power, torque, and axial force.
Clutch couplings come in a variety of styles and configurations. Some couplings are flexible, while others are rigid. Flexible couplings are available in a variety of materials, including stainless steel and aluminum. Some couplings also have a non-backlash design, which helps compensate for misalignment.
Clutch couplings may be synchronous or asynchronous. Synchronous couplings engage and disengage automatically when the driven machine exceeds its output speed. These couplings are synchronized by a synchronizing mechanism. When the output speed is exceeded, the synchronizing mechanism initiates the engagement process. The synchronizing mechanism does not engage or disengage when the output speed drops.
High speed clutches are available from a variety of manufacturers. Some manufacturers offer OEM assembly, repair services, and third-party logistics. These manufacturers serve the automotive, chemical, food, and wood industries, as well as the oilfield and material handling industries. Custom clutches can be manufactured for specific applications and can be fitted with additional features, such as precision machined teeth or keyway slots and grooves.
Couplings are available in PCE, C/T, and metric bores. Typically, the size of the input and output shafts will determine which type of coupling is needed. In addition, clutches may be configured for intermediate or high speeds, depending on the required torque.
Clamped couplings
Clamped couplings are commonly used in a variety of industries. They can be used in medical equipment, dental equipment, military equipment, laboratory equipment, and in precision industrial controls. They are available in a wide variety of sizes and keyways. This type of coupling offers a number of advantages, including ease of installation and quick and easy replacement.
A clamp coupling connects two parts by compressing them together. The clamping elements can be formed in a variety of ways, but they all have a gap between their surfaces. This friction squeezes the two parts together, much like pulling two rubber gloves apart. This type of coupling is also useful for joining two hoses or piping units.
Clamped couplings are designed with a single or double clamping shaft. The clamping parts are mounted in two halves and are held together by eight socket head cap screws. They offer high torque capacity and require little installation space. Their high rigidity ensures good positioning accuracy, making them ideal for dynamic drives. In addition, they are wear-free and offer simple radial assembly.
The invention relates to a method and system for clamping pipes to a tank vessel. This invention also relates to a method of loading and unloading tank vessels. The method can be used in oil production platforms and other platforms. A single point mooring method is also used in oil production platforms.
Clamped couplings can also be flexible. They can join two shafts together while allowing a small amount of end movement and misalignment. These couplings may also be used in the assembly of motors and gearboxes.
CZPT’s coupling
CZPT couplings are designed to be flexible, allowing them to accommodate misaligned shafts and transmit torque in either direction. They are made with three discs, two hubs, and a center that are arranged with grooves and fins. These features allow for two degrees of freedom during assembly, and can accommodate misalignment of up to 5% of the shaft diameter.
CZPT couplings have many uses. For example, they can be used to join two parallel coaxial rotating shafts. Their ability to transmit torque at the same rotation mechanism and speed makes them ideal for applications where electrical currents may be a problem. Because the couplings are not made of metal, they are electrically isolated. Designers should test their couplings during the prototype stage to ensure they are working properly.
The CZPT coupling consists of two hubs with one slot on each. An intermediate disk is located between the two hubs. The discs are used to reduce or prevent wear on other machine parts. CZPT couplings are inexpensive and easy to replace. They also have electrical insulation, which makes them easy to repair or replace.
CZPT couplings are a popular choice for stepper motor-driven positioning stages. The plastic center disc offers electrical isolation and absorbs shocks from frequent start/stops. These couplings are available in through-hub and blind-bore styles and can be installed in many applications.
CZPT couplings also allow for small degrees of shaft misalignment. This allows them to function in systems where shaft access is limited. They are easily removed without tools.
editor by CX 2023-05-22
in Tuxtla Gutierrez Mexico sales price shop near me near me shop factory supplier Co Rotating Twin Screw Extruder Machine Parts 10mm – 120 mm Screw Shaft manufacturer best Cost Custom Cheap wholesaler
Maintaining in mind that excellent support is the important to cooperating with clientele, we attempt to fulfill high high quality specifications, supply competitive prices and make certain prompt supply. We are hunting ahead to establishing effective business interactions with new consumers close to the globe in the future. we are self-assured to supply our buyers adaptable and diversified services.
Co Rotating Twin Screw ExtruEPTTEPTT Components 10mm – 120 Mm Screw Shaft
Solution Description:
ZheJiang Advance EPT EPTT,Ltd is devote to deveXiHu (West EPT) Dis.Hu (West EPT) Dis., design, and manufacture co-rotation, counter- rotation pXiHu (West EPT) Dis.Hu (West EPT) Dis.lel twin screw extruEPTTproduction line. we combine and upgrade these activities to EPT our EPTT concept and sort our core EPT quot bilateral EPT symmetrical driving program quot. The EPT allows our extruders have the advantages of quotEPT torque, large performance, low strength-use, higher cost/functionality ratio,EPTT support life. quot We keep rate with the initial class extruEPTTmanufactures in the planet.
And we also manufacture screw segments for twin screw extruEPTTfor Leistritz, APV, Kobe, OMC, Buhler, Kraussmaffei, Theysohn, Buss, Berstorff, Toshiba, Clextral, Labtech, USEON, Coperion, Lantai, JSW, Keya, Maris and so on.
Kinds of shaft :
Solitary keyway
Sq. keyslot
EPT torque key button
Dual keyslot
Involute internal spline
Round keyslot
Retackle spine
EPTT’s needs accessible
Involute spline shaft :
Construction :with cooling method/without cooling h2o
Size:diameter ten-120mm/duration five hundred-9000mm
EPT:
(one)40CrNiMo with EPTT treatment and involute form can be utilised unEPTTthe circumstance of large torque,higher torsion and substantial load.
(2)And nitrogen bearing Matensite stainless steel, WR15E and WR30 can also be applied to make good toughness and EPTT overall performance obtainable. The overall performance parameters comparable to the EPTTed shaft but with a lot more EPT productive, the machining procedure is unEPTTaccurate controlling to make sure the accuracy of groove depth and distance, the smoothness of the floor, toughness and durability as well.
EPT Application :
Ralloy WR15E is a chromium-molybdenum-vanadium-alloyed steel which is characterized by:
– Exceptional tensile strength merged with very good toughness
– EPT thermal balance, higher resistant to thermal EPTs
– Excellent substantial-temperature toughness
– Good machinability and polishability
– Exceptional by means of-hardening qualities
– Very good dimensional security in the course of hardening
Rally WR30 is a higher force nitriding iron-based mostly Cr-Mo alloy which is characterized by :
– Outstanding corrosion resistance
– Excellent machinability
– EPT dimensional stability soon after warmth treatment
– Outstanding grinding and poEPTTng capacity to get optional surface high quality
– EPT longevity by maXiHu (West EPT) Dis.mum hardness unEPTTstatic and dynamic calls for
– Excellent use resistance
– EPT temper resistance up to 500 ordmC
40CrNiMoa is a variety of Alloy constructional metal.
in Bouake Côte d’Ivoire sales price shop near me near me shop factory supplier Scrap Television Cover TV Cover Fridge Cover Refrigerator Cover Computer Cover Double Shaft Shredding Machine manufacturer best Cost Custom Cheap wholesaler
Hangzhou EPG Co.,Ltd. , was founded in November, 1997. With its 5 wholly owned subsidiaries. We have exported our merchandise to Korea, Turkey, Bulgaria, Romania, Russia, Italy, Norway, the Usa, Canada, and so forth. The new goods incorporate a series of large-tech and large quality chains and sprockets and gears, these kinds of as chains and gearboxes for agricultural machineries, metallurgical chains, escalator action-chains, substantial-speed tooth chains, timing chains, self-lubrication chains, amongst which have type large speed tooth chain for automobile department dynamic box and aerial chains fill in the blanks of chain in China. Scrap tv protect/ Tv set include/ fridge go over/ fridge protect/ computer protect double shaft shredding EPTT
Brief Introduction to Shredder:
The shredEPTTis a widely used EPTT for tearing massive content to small parts, which make them easy for next stage to transportation or recycling. It is composed of one shaft shredder, double shaft shredder, 4 shaft shredder, horizontal big pipe shredder, more compact pipe crusher #8230.
Plastic ShredEPTTEPTT is an excellent EPTT for plastic, paper, wooden, fiber, rubber, natural squander a broad variety of non metallic materials. The measurement of the EPTT necessary for every single project depends on the first size of the material, potential and the ultimate particle dimension preferred.
The shredEPTTseries assortment is controlled by microcomputer, that includes start off, end, reverse features. It is fitted with an automatic overload return system to prevent harm to rotor and other parts. It operates at large torque, lower velocity, with low noise output, suitable for recycling a extensive selection of components.
1. One Shaft Shredder
Software:
The single shaft shredEPTTis mostly utilised for massive block objects, such as die head content, thick wall pipes, and also can be used for film roller, paper and fibers, and so on #8230.
Main people:
one. The blades and blades rack of one shaft shredEPTTcan be demounted on the rotating shaft. It is straightforward to very clear, change and routine maintenance.
2. The rotating blades of one shaft shredEPTTare fixed on the shaft by V condition. It is great for shredding the materials evenly which can make the power consumption is lower and sounds is quite tiny.
3. Every rotating blade of solitary shaft shredEPTThas four reducing edges, right after 1 chopping edge is worn out, it can be altered to other ones. And also with same style to the mounted blade, which has two chopping edges, also when 1 chopping edge is worn out, it can be modify to the other 1.
four. The shaft of one shaft shredEPTTis EPTn by motor via the EPT box, it operates steady, low noise, substantial torque.
5. The substance is pushed by EPT pusher of one shaft shredEPTTautomatically. It functions robust and secure.
six. The electric powered method of solitary shaft shredEPTTis managed by PLC, which make the shaft can rotate in optimistic route, reversal course and end, then to defend the EPTTs working properly.
Product:
| Model | Principal EPTT | Pushing EPTT | Qty rotating blades | Qty mounted blades |
Shaft rotating diameter | Potential (kg) |
Measurement (mm) |
Weight (kg) |
| TSS600 | 22kw | one.5kw | 28 | two | phi252mm | two hundred~400 | 1800x1200x1800 | 2000 |
| TSS800 | 37kw | two.2kw | 38 | two | phi400mm | 500~800 | 2700x1700x2000 | 3200 |
| TSS1000 | 45kw | two.2kw | forty eight | three | phi400mm | seven hundred~one thousand | 2800x2000x2300 | 4300 |
| TSS1200 | 55kw | 3.7kw | 78 | three | phi430mm | a thousand~1500 | 2950x2200x2500 | 5500 |
| TSS1500 | 90kw | three.7kw | 102 | 4 | phi480mm | 1300~1800 | 3100x2550x2700 | 7800 |
| TSS2000 | 55kw*2 | 5.5kw | 177 | 4 | phi480mm | 1800~2500 | 3300x3050x2800 | 9500 |
two. EPTT Shaft Shredder
Application:
The double shaft shredEPTTis mainly utilised for tough materials, such as barrel, basket, panel content, wooden, vehicle tires and even big bale film etc #8230..
Major characters:
1. The shredding cabinet of double shaft shredEPTTis manufactured of EPTT thickness metal panel with precision machining. It is mounted by massive angle hexagonal bolts and with powerful inlet hopper. All these is to guarantee the big and hefty content can be put straight into the shredding cupboards
2. The rotating blades of double shaft shredEPTTare with EPTT developed to the thickness, shape and arranging series which make certain it is sturdy reducing potential, sharpening cutting edge and then make it working higher successfully.
three. Lower velocity operating, low sound and significantly less powEPTTflying of double shaft shredder.
4. The blades of double shaft shredEPTTare made of EPTT alloy metal, sturdy and EPTT time working.
5. The electrical technique of double shaft shredEPTTis controlled by PLC, which make the shaft can rotate in good route, reversal course and cease, then to safeguard the EPTTs operating safely.
Design:
| Product | EPT EPTT(KW) | Qty of blades | Dimension of shredding chamber | Potential (kg/h) |
| TDS600 | 15 | twelve | 600*550 mm | three hundred~800 |
| TDS800 | 37 | 16 | 800*600 mm | 500~1500 |
| TDS1000 | thirty times2 | 20 | 1000*700 mm | 1000~2000 |
| TDS1200 | 37 times2 | 24 | 1200*800 mm | 1500~2500 |
| TDS1500 | 45kw times2 | 22 | 1600*900 mm | 2000~3000 |
3. EPTT single-shaft shredder/plastic film shredder
Software:
EPT for PE PP movie, EPT film, PE PP bags, film roller, bundle film, wrap movie, LD EPTT movie, BOPP movie…
Primary figures:
one. EPT designed double shaft shredEPTTfor gentle content.
two. The blades and blades rack can be demounted on the rotating shaft. It is simple to obvious, modify and upkeep.
three. The rotating blades of movie shredEPTTare fastened on the shaft by V shape. It is good for shredding the materials evenly which can make the energy use is minimal and sound is quite small.
4. Every rotating blade of one shaft shredEPTThas four cutting edges, following one particular cutting edge is worn out, it can be changed to other ones. And also with very same layout to the fastened blade, which has two slicing edges, also when one particular chopping edge is worn out, it can be change to the other one particular.
five. The shaft of film shredEPTTis EPTn by motor through the EPT box, it operates stable, low sound, large torque.
6. The electric technique of film shredEPTTis managed by PLC, which make the shaft can rotate in optimistic course, reversal path and end, then to defend the EPTTs operating safely.
Product:
| Model | EPT EPTT(KW) | Qty of blades | Diameter of shaft | Capacity (kg/h) |
| TFS600 | eighteen.5 times2 | fifty four | oslash255 mm | 500~650 |
| TFS800 | 22 times2 | 82 | oslash255 mm | 750~900 |
| TFS1000 | 30 times2 | a hundred | oslash300 mm | 900~1100 |
| TFS1200 | 37 times2 | 122 | oslash300 mm | 1200~1500 |
| TFS1500 | 45kw times2 | 158 | oslash320 mm | 1600~2000 |
4. Four Shaft Shredder
Software:
1. Bucket items: PE bucket, steel drum, paint bucket, intermediate -bulk container (IBC) and dustbin
two. Wastes: EPTT waste, medical waste, kitchen area squander, EPTT waste, park waste
3. Plastic goods: PE bottle, PE body, PE block, PE can
four. EPT goods: EPT profile, oil filter, car shell, pop-best can, metal can
5. Paper: newspaper, card paper, corrugated paper, duplicate paper
6. EPT EPTs: refrigerator, circuit board, notebook shell, Television set shell, CD disk
7. Glass
Primary characters:
4 shaft shredEPTTis weighty-obligation EPTT. They have rewards in stXiHu (West EPT) Dis.Hu (West EPT) Dis.rdization and modularization style, large interchangeability for their elements. Their blades are made of EPTT alloy metal with large energy, strong anti-put on and reparability. The EPT element requires gain of four motors, large earth EPT containers to make primary shafts rotate at diverse speeds. The electrical component requires edge of PLC program and contact EPT management with video monitor system and the automated detecting overload safety function. They have lower rotation speed, massive torque and low sound people. So they have gained customers’ EPTT and received popularity in the shredding method in the recycle sector They fit for shredding massive and difficult objects such as vehicle physique, solid EPTT waste ,health care waste, e-waste, PE pail, PE body, PE bottle, steel can, metal pail, intertexture bag, fridge, electric circuit board, paper box, wood and so on.
5. Bundle ShredEPTTCrusher EPTT
6. EPT Shredder/Granulator
OrEPTTflowing approach:
Buyer specifications #8594Scheme designed #8594confirmed by buyers #8594orEPTTfixed #8594manufacturing #8594trial operating in our manufacturing unit #8594confirmed by buyers #8594shipped #8594engineer obtainable overEPTT #8594EPTT existence soon after sales companies
Contacts:
REEPTH EPTTry is an knowledgeable and expert manufacturing for series plastic washing recycling EPTT/ plastic granulating recycling EPTT incXiHu (West EPT) Dis.Hu (West EPT) Dis. ET bottle recycling EPTTs, PE PP film recycling EPTTs, plastic PE PP PS Ab muscles PET Laptop PVC LD EPTT LLD BOPP granulating line, h2o remedy for the waste h2o from washing line, and auXiHu (West EPT) Dis.liary tools for plastic recycling….
If you are intriguing more details of our items, please make contact with with us no hesitation!
Mob: -152-50376571
in Oshogbo Nigeria sales price shop near me near me shop factory supplier Excavator Pins Spline Shaft Quenching Induction Hardening Machine manufacturer best Cost Custom Cheap wholesaler
PersonnelOur income persons are nicely educated to accommodate your requests and converse English for your usefulness. The solution properly shows environmental safety and vitality saving. If you want any data or samples, make sure you contact us and you will have our soon reply. Excavator Pins Spline Shaft Quenching Induction Hardening EPTT
Induction hardening EPTT attributes:
1. Principle: electromagnetic induction heating.
two. IGBT module and Inverting systems.
three. EPTer trustworthiness and decrease maintenance EPT.
four. a hundred% duty cycle, constant operating is allowed at maXiHu (West EPT) Dis.mum EPTT output.
five. EPTT of heating EPTT and heating current and oscillating frequency.
6. Basic to set up. No need debug. Can be employed after connecting by way of electrical energy and cooling drinking water.
seven. Application: induction hardening of shafts, EPTs, EPT wheels, spline shafts, drill pipes, iron rods, metal pipes, EPTT tools surface and bodies, and so forth.
Induction hardening EPTT technological parameters:
| Product | LSW-160 |
| Doing work voltage | three section 380V, 50/60HZ or EPT |
| Max input recent | 240A |
| Max input EPTT | 160KW |
| Oscillation frequency | fifteen-23KHZ |
| Responsibility cycle | one hundred% |
| Cooling drinking water circulation | ge .2Mpa, ge60L/min |
| Weight | 230kg |
| EPTT part dimension(L*W*H) | 600*480*1360mm |
| Transformer cupboard dimension(L*W*H) | 800*five hundred*580mm |
Induction quenching EPTT EPTT established EPTT record merchandise:
| Item No. | Identify | Specification | EPTtity |
| 1 | LSW-160 induction hardening EPTT | – | one set |
| 2 | induction coil | – | 1 pcs |
| 3 | foot switch | – | 1 pcs |
| 4 | user guide | – | 1 duplicate |
Induction hardening EPTT photo:
Induction hardening EPTT application:
Induction hardening EPTT EPTT and shipping and delivery:
EPTT: Induction hardening EPTT wrapped with plastic movies and foam very first, then put it into a stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd export picket situation and fasten at last. (can be EPT if needed.)
Shipping and delivery: Inside of 7 doing work daEPTTafter prepayment EPTd.
About us:
1. HangEPT EPT EPTs EPTT, Ltd is situated in HangEPT Countrywide EPT amp EPTT EPTT and EPTT DeveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment Zone.
2.fifteen-yr experience in the R ampD, design and style, generation of EPT and medium frequency induction heating EPTTs. EPT have won excellent reputation among customers.
3. EPTing merchandise incEPTT IGBT medium frequency induction heating equipment, IGBT tremendous audio induction heating products, CNC quenching EPTT instrument, IGBT medium frequency induction melting furnace, KGPS medium frequency induction melting furnace, open up sort drinking water cooling tower, shut drinking water cooling tower, and so on.
4. We have exported to British isles, Austarlia, Pakistan, Egypt, Singapore, India, Vietnam, MeXiHu (West EPT) Dis.co, UgXiHu (West EPT) Dis.Hu (West EPT) Dis., Ukraine, Serbia, Russia, Germany, Turkey, South Korea, Malaysia, the Philippines and other nations.
5. We have senior engineers and technical researchers. Engineers are accessible to service overEPTT if required.
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